Rubber mixture and pneumatic vehicle tire

ABSTRACT

A rubber mixture and a pneumatic vehicle tire including a rubber mixture containing the following constituents: 15 to 55 phr of at least one natural polyisoprene and/or 15 to 55 phr of at least one synthetic polyisoprene and 15 to 85 phr of at least one polybutadiene and 60 to 100 phr of at least one carbon black and 1 to 10 phr of at least one anti-ozone wax, wherein the anti-ozone wax contains unbranched hydrocarbons having the following chain length distribution including at least the three ranges A and B and C: range A: hydrocarbons having 26 to 31 carbon atoms, range B: hydrocarbons having 32 to 36 carbon atoms, range C: hydrocarbons having 37 to 47 carbon atoms, wherein the relative mass fractions of the ranges A to B to C are 0.7 to 1.5:1:0.6 to 1.4.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of international patent application PCT/EP2014/060377, filed May 21, 2014, designating the United States and claiming priority from European application 13174984.8, filed Jul. 3, 2013, and the entire content of both applications is incorporated herein by reference.

FIELD OF THE INVENTION

The disclosure relates to a rubber mixture and to a pneumatic vehicle tire.

BACKGROUND OF THE INVENTION

It is known that pneumatic vehicle tires include constituents which significantly retard the aging and oxidation of the rubbers and other constituents present and which therefore positively influence the durability over a relatively long lifetime of the tire.

Furthermore, however, it is also known that aging inhibitors and antiozonant waxes present in the external components of pneumatic vehicle tires can migrate to the surface, where they form a visible film. This phenomenon, known as blooming, has adverse consequences in turn for the visual appearance of the pneumatic vehicle tire.

U.S. Pat. No. 6,201,049 discloses a rubber mixture for the sidewall of pneumatic vehicle tires, comprising a wax which contains a component having 45 or more carbon atoms in an amount of 3 to 10 wt %.

U.S. Pat. No. 7,498,366 as well describes a rubber mixture which comprises paraffin wax for the sidewall of pneumatic vehicle tires.

U.S. Pat. No. 5,296,129 discloses a rubber mixture which comprises natural rubber and polypropylene and also a paraffin wax mixture, in each of which the amount of hydrocarbons having 31 to 44 carbon atoms is not less than 2 percent by weight.

A common characteristic of the publications cited is that the composition of the rubber mixture is intended to improve the visual appearance and/or the cracking resistance.

SUMMARY OF THE INVENTION

Against the background of the prior art, then, the object on which the disclosure is based is that of providing a rubber mixture for external components of pneumatic vehicle tires that exhibits a further improvement in terms of blooming, with no adverse effect, and/or even with improvement, in the aging resistance and the other physical properties, such as tensile strength and/or hardness and/or tear properties and/or rebound elasticities.

The object is achieved by the rubber mixture comprising the following constituents:

-   -   15 to 55 phr of at least one natural polyisoprene and/or 15 to         55 phr of at least one synthetic polyisoprene,     -   15 to 85 phr of at least one polybutadiene,     -   60 to 100 phr of at least one carbon black, and     -   1 to 10 phr of at least one antiozonant wax, the antiozonant wax         comprising unbranched hydrocarbons with the chain length         distribution below, consisting of at least the three ranges A         and B and C:         -   i. range A: hydrocarbons having 26 to 31 carbon atoms         -   ii. range B: hydrocarbons having 32 to 36 carbon atoms         -   iii. range C: hydrocarbons having 37 to 47 carbon atoms,     -   the relative proportions of the ranges of A to B to C being 0.7         to 1.5:1:0.6 to 1.4.

Surprisingly, the rubber mixture with the combination of the stated constituents exhibits particularly low blooming, and this is manifested in an improved visual appearance of the rubber mixture after a corresponding duration.

The phr unit used in this specification (parts per hundred parts of rubber by weight) is the conventional quantitative unit for mixture formulations in the rubber industry. The metered quantity of the parts by weight of the individual substances here is always based on 100 parts by weight of the overall composition of all of the rubbers present in the mixture.

The rubber mixture of the invention contains 15 to 55 phr of at least one natural polyisoprene and/or 15 to 55 phr of at least one synthetic polyisoprene.

The amount of natural and/or synthetic polyisoprene is preferably 18 to 55 phr, more preferably 18 to 45 phr.

This means that a combination of natural and synthetic polyisoprene is also conceivable.

In one particularly preferred embodiment, the rubber mixture contains 35 to 45 phr of at least one natural and/or synthetic polyisoprene. This means that a combination of natural and synthetic polyisoprene is also conceivable. In this embodiment, however, the component in question is preferably natural polyisoprene. A rubber mixture of such a kind exhibits good processing properties and also, especially in the flange profile of pneumatic vehicle tires, particularly good blooming characteristics and also comparatively good tear and abrasion properties, especially after aging.

The natural polyisoprene and the synthetic polyisoprene in question may include all of the types known to the skilled person.

The rubber mixture of the invention contains 15 to 85 phr, preferably 51 to 85 phr, of at least one polybutadiene.

In one particularly preferred embodiment of the invention, the rubber mixture contains 51 to 75 phr, very preferably 55 to 65 phr, of at least one polybutadiene. A rubber mixture of this kind exhibits good processing properties and also, especially in the flange profile of pneumatic vehicle tires, particularly good blooming characteristics and also comparatively good tear and abrasion properties, especially after aging.

The polybutadiene (BR, butadiene rubber) may include all of the types known to the skilled person. These include, among others, the so-called high-cis and low-cis types, where butadiene rubber with a cis fraction greater than or equal to 90 wt % is referred to as of high-cis type, and butadiene rubber with a cis fraction of less than 90 wt % is referred to as of low-cis type. An example of a low-cis polybutadiene is Li-BR (lithium-catalyzed butadiene rubber), with a cis fraction of 20 to 50 wt %. An example of a high-cis polybutadiene is Nd-BR (neodymium-catalyzed butadiene rubber). With Nd-BR, particularly good vulcanizate properties are achieved in the rubber mixture. The polybutadiene used may have been endgroup-modified.

According to an advantageous development, there is at least one further diene rubber present in the rubber mixture, and in this context all diene rubbers known to the skilled person are contemplated. In accordance with the advantageous development, there is preferably at least one styrene-butadiene rubber present in the rubber mixture. The styrene-butadiene rubber (styrene-butadiene copolymer) may be solution-polymerized styrene-butadiene copolymer (S-SBR) having a styrene content, based on the polymer, of about 5 to 45 wt % and a vinyl content (amount of 1,2-bonded butadiene, based on the overall polymer) of 5 to 70 wt %, which may be prepared, for example, using lithium alkyls in organic solvent. The S-SBR may also have been coupled and/or endgroup-modified and/or modified along the carbon chain (backbone-modified).

Also possible for use, however, are emulsion-polymerized styrene-butadiene copolymer (E-SBR) and also mixtures of E-SBR and S-SBR. The styrene content of E-SBR is about 15 to 50 wt %, and the types that may be used are those known from the prior art and obtained by copolymerization of styrene and 1,3-butadiene in aqueous emulsion.

The rubber mixture of the invention contains 60 to 100 phr, preferably 61 to 100 phr, of at least one carbon black. A rubber mixture of this kind exhibits good processing properties and also, especially in the flange profile of pneumatic vehicle tires, particularly good blooming characteristics and also comparatively good tear and abrasion properties, especially after aging.

In one preferred embodiment of the invention, the rubber mixture contains 61 to 80 phr, more preferably 67 to 80 phr, of at least one carbon black.

All types of carbon black known to the skilled person are conceivable here.

Preference is nevertheless given to using at least one carbon black which has an iodine adsorption number to ASTM D 1510 of 15 to 100 g/kg, preferably 30 to 100 g/kg, more preferably 50 to 100 g/kg, and a DBP number to ASTM D 2414 of 30 to 150 ml/100 g, preferably 50 to 150 ml/100 g, more preferably 100 to 150 ml/100 g. By this means, particularly good rolling resistance and/or tear properties are obtained in the pneumatic vehicle tire in use.

It is also conceivable for two different carbon blacks, both falling within the ranges stated above, to be used in the rubber mixture of the invention.

According to one preferred embodiment of the invention, at least one carbon black is used that has an iodine adsorption number to ASTM D 1510 of 80 to 100 g/kg and a DBP number to ASTM D 2414 of 115 to 127 ml/100 g.

The rubber mixture may, in addition to carbon black, also include other known polar and/or nonpolar fillers.

Carbon black is preferably included as the sole filler or as the main filler in the rubber mixture of the invention, meaning that the amount of carbon black is significantly greater than the amount of any other fillers included. Where not only carbon black but also a further filler is included, the further filler is preferably silica. It is therefore also conceivable for the rubber mixture of the invention to include carbon black and silica, such as, for example, 60 to 100 phr of carbon black, preferably 61 to 100 phr, more preferably 61 to 80 phr of carbon black, very preferably 67 to 80 phr of carbon black, in combination with 0.1 to 10 phr of silica.

The silicas in question may be the silicas known to the skilled person and suitable as a filler for tire rubber mixtures. It is particularly preferred, though, if a finely divided, precipitated silica is used that has a nitrogen surface area (BET surface area) (to DIN ISO 9277 and DIN 66132) of 35 to 350 m²/g, preferably of 35 to 260 m²/g, more preferably of 100 to 260 m²/g, and very preferably of 130 to 235 m²/g, and a CTAB surface area (to ASTM D 3765) of 30 to 400 m²/g, preferably of 30 to 250 m²/g, more preferably of 100 to 250 m²/g, and very preferably of 125 to 230 m²/g. Silicas of this kind lead to particularly good physical properties of the vulcanizates. There may also be resulting advantages in the processing of the mixture, as a result of a reduction in the mixing time for unchanged product properties, leading to improved productivity. Examples of silicas that may be employed are therefore those of the Ultrasil® VN3 type (trade name) from Evonik, and also highly dispersible silicas, known as HD silicas (for example, Zeosil® 1165 MP from Rhodia).

In order to improve the processing properties and to attach the silica and any other polar fillers present to the diene rubber, it is possible to use silane coupling agents known to the skilled person in rubber mixtures.

With particular preference, however, the rubber mixture is free from further fillers other than carbon black; in this preferred embodiment, in other words, the rubber mixture contains 0 phr of a further filler. In this embodiment, accordingly, the metered addition of a second filler is unnecessary. Zinc oxide is not considered a filler in this context.

Preferably, the rubber mixture comprises 1 to 10 phr of at least one antiozonant wax, the antiozonant wax comprising unbranched hydrocarbons with the chain length distribution below, including at least the three ranges A and B and C:

-   -   range A: hydrocarbons having 26 to 31 carbon atoms     -   range B: hydrocarbons having 32 to 36 carbon atoms     -   range C: hydrocarbons having 37 to 47 carbon atoms, the relative         proportions of the ranges of A to B to C being 0.7 to 1.5:1:0.6         to 1.4.

Conceivable in this context are all antiozonant waxes known to the skilled person. The antiozonant wax is preferably a paraffin wax.

The chain length of hydrocarbons is a function of the number of carbon atoms. The chain length distribution is determined by gas chromatography coupled with a flame ionization detector (GC-FID). The procedure and evaluation are in accordance with the EWF (European Wax Federation) method.

For each chain length of the unbranched hydrocarbons, the relative proportion is ascertained. The “relative proportion of an unbranched hydrocarbon” in the context of the present invention means the proportion of the peak area or signal area of a hydrocarbon, relative to the entirety of all peak areas or signal areas of the antiozonant wax.

The relative proportion of each range A, B, and C is calculated by summing the individual relative proportions of the respectively associated unbranched hydrocarbons (n-alkanes).

It is preferred for the ratio of unbranched (n, normal) to branched (iso) hydrocarbons in the antiozonant wax, based on the entirety of the antiozonant wax, in other words the entire chain length distribution including the ranges A, B, and C, to be 95:5 to 65:35.

The skilled person understands unbranched hydrocarbons to be n-alkanes.

It is preferred, furthermore, if the relative proportion of each of the individual unbranched hydrocarbons having a number of carbon atoms of 26 to 47 in the antiozonant wax does not exceed 5.5%. This means that the chain length distribution of the unbranched hydrocarbons having 26 to 47 carbon atoms is comparatively flat.

With a chain length distribution of this kind in the antiozonant wax, blooming in the rubber mixture of the invention is particularly low and therefore good.

The antiozonant wax contains, as described above, unbranched hydrocarbons having a chain length of 26 to 47 carbon atoms. The antiozonant wax may further contain unbranched hydrocarbons having a chain length of 25 or fewer carbon atoms and/or 48 or more carbon atoms.

It is preferred, moreover, if the antiozonant wax comprises n-alkanes having 25 or fewer and 48 or more carbon atoms in an overall proportion of 0 to 18%. In this case the overall proportion of the n-alkanes having 25 or fewer carbon atoms is preferably 5% to 12%, and the overall proportion of the n-alkanes having 48 or more carbon atoms is preferably 0 to 6%.

The antiozonant wax described is included in amounts of 1 to 10 phr, preferably 1 to 5 phr, more preferably 1 to 3 phr in the rubber mixture.

The rubber mixture may further comprise customary adjuvants in customary parts by weight. These adjuvants include

-   a) aging inhibitors, such as, for example, -   N-phenyl-N′-(1,3-dimethylbutyl)-p-phenylenediamine (6PPD), -   N,N′-diphenyl-p-phenylenediamine (DPPD), -   N,N′-ditolyl-p-phenylenediamine (DTPD), -   N-isopropyl-N′-phenyl-p-phenylenediamine (IPPD), -   2,2,4-trimethyl-1,2-dihydro-quinoline (TMQ), -   b) activators, such as, for example, zinc oxide and fatty acids (for     example, stearic acid), -   c) resins, such as phenolic resins and/or aliphatic resins, -   d) mastication aids, such as, for example, 2,2′-dibenz-amidodiphenyl     disulfide (DBD), -   e) plasticizers, as described below.

The proportion of the total amount of further adjuvants is 3 to 150 phr, preferably 3 to 100 phr, and more preferably 5 to 80 phr.

Within the overall proportion of the further adjuvants there are also 0.1 to 4 phr, preferably 0.1 to 3.8 phr, more preferably 2 to 3.8 phr, of zinc oxide (ZnO).

The ZnO in question may be any of the types of zinc oxide known to the skilled person, such as, for example, ZnO granules or powders. The zinc oxide conventionally used generally has a BET surface area of less than 10 m²/g. Also used, however, may be what is called nano-zinc oxide, having a BET surface area of 10 to 60 m²/g.

In the rubber mixture there may also be 0 to 70 phr, preferably 0.1 to 60 phr, preferably 0.1 to 50 phr, of at least one plasticizer, which is included among the adjuvants. This plasticizer is selected from the group consisting of mineral oils and/or synthetic plasticizers and/or fatty acids and/or fatty acid derivatives and/or resins and/or factices and/or glycerides and/or terpenes and/or biomass-to-liquid oils (BTL oils) and/or rubber-to-liquid oils (RTL oils) and/or liquid polymers, with mineral oils being particularly preferred. Where mineral oil is used, it is preferably selected from the group consisting of DAE (distilled aromatic extracts) and/or RAE (residual aromatic extract) and/or TDAE (treated distilled aromatic extracts) and/or MES (mild extracted solvents) and/or naphthenic oil.

The vulcanization is carried out in the presence of sulfur or sulfur donors with the aid of vulcanization accelerators, it being possible for certain vulcanization accelerators to act as sulfur donors at the same time. Sulfur or sulfur donors and also one or more accelerators are added to the rubber mixture in the final mixing step, in the quantities stated. The accelerator is selected in this case from the group consisting of thiazole accelerators and/or mercapto accelerators and/or sulfenamide accelerators and/or thiocarbamate accelerators and/or thiuram accelerators and/or thiophosphate accelerators and/or thiourea accelerators and/or xanthogenate accelerators and/or guanidine accelerators. Preferred is the use of at least one sulfenamide accelerator selected from the group consisting of N-cyclohexyl-2-benzothiazolesulfenamide (CBS) and/or

N,N-dicyclohexylbenzothiazole-2-sulfenamide (DCBS) and/or benzothiazyl-2-sulfene morpholide (MBS) and/or N-tert-butyl-2-benzothiazylsulfenamide (TBBS). In one preferred embodiment of the invention, the rubber mixture comprises CBS and/or TBBS as accelerator(s). Particularly good tear properties of the rubber mixture are achieved as a result.

The rubber mixture preferably contains elemental sulfur in amounts of 0.5 to 3 phr, preferably 1 to 3 phr, more preferably 1 to 2.7 phr, very preferably 1.8 to 2.9 phr.

According to one particularly preferred embodiment, the rubber mixture contains 2.0 to 2.4 phr of sulfur.

A rubber mixture of this kind exhibits good processing properties and also, especially in the flange profile of pneumatic vehicle tires, particularly good blooming characteristics and also comparatively good tear and abrasion properties, especially after aging.

The rubber mixture preferably contains at least one sulfenamide accelerator in amounts of 0.1 to 4 phr, more preferably 0.1 to 3 phr, very preferably 0.5 to 3 phr. According to one particularly preferred embodiment, the rubber mixture contains 2.1 to 2.9 of at least one sulfenamide accelerator.

A rubber mixture of this kind exhibits good processing properties and also, especially in the flange profile of pneumatic vehicle tires, particularly good blooming characteristics and also comparatively good tear and abrasion properties, especially after aging.

The instant rubber mixture is produced by the method customary in the rubber industry, where first of all a base mixture with all of the constituents apart from the vulcanizing system (sulfur and substances influencing vulcanization) is produced in one or more mixing stages. Adding the vulcanizing system in a final mixing stage produces the completed mixture. The completed mixture is further processed by an extrusion procedure, for example, and is converted into the appropriate form.

A further object of the present disclosure is that of providing a pneumatic vehicle tire which is distinguished by an improved visual appearance in terms of blooming, with no adverse effect, and/or even with improvement, in the aging resistance and the other properties of the tire, such as handling behavior and/or wet braking and/or tear properties and/or rolling resistance.

This object is achieved by the pneumatic vehicle tire including at least one rubber mixture as described above in at least one component. All of the observations stated above concerning the constituents and their features are valid here.

The component in question is preferably an external component, more preferably a sidewall and/or a flange profile.

Very preferably it is a flange profile.

DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION

The disclosure is now to be elucidated in more detail using comparative examples and working examples which are summarized in Table 1.

The comparative mixture is labeled C, the inventive mixture I.

Mixture production took place under customary conditions in two stages in a laboratory tangential mixer. Test specimens were produced from all of the mixtures by vulcanization, and these test specimens were used for determination of the physical properties typical of the rubber industry. For the above-noted tests on test specimens, the test methods employed were as follows:

-   -   Shore A hardness (Shore A unit, abbreviated ShA) at room         temperature (RT) and 70° C. in accordance with DIN 53 505     -   Rebound elasticity (abbreviated rebound) at room temperature         (RT) and 70° C. according to DIN 53 512     -   Stress values at 50%, 100% and 300% elongation (modulus 50,         modulus 100 and modulus 300, respectively) at room temperature         (RT) according to DIN 53 504     -   Tensile strength and elongation at break at room temperature         according to DIN 53 504     -   Blooming: built and vulcanized tires were stored for 3 months,         protected from moisture and solar radiation, and then evaluated         visually. Class 1: satisfactory visual appearance, class 2:         adequate visual appearance, class 3: inadequate visual         appearance     -   Ozone resistance at room temperature according to DIN 53 509/DIN         ISO 1431-1         similar conditions: ozone concentration 200 pphm, ±30 pphm,         temperature 25° C.±3° C., 60%±5% atmospheric humidity, and a         static elongation between 10% and 60%, the evaluation taking         place in a method based on DIN 53 509/DIN ISO 1431-1,         evaluation: positive (no cracking) or negative (cracking)

TABLE 1 unit C1 I1 Constituents Natural rubber TSR phr 20 20 Polyisoprene, synthetic phr 20 20 Butadiene rubber^(a)) phr 60 60 Carbon black N339 phr 74 74 Aging inhibitor phr 4 4 Other adjuvants phr 17.5 17.5 Antiozonant wax A^(b)) phr 2 — Antiozonant wax B^(c)) phr — 2 Sulfur and sulfenamide phr 4.7 4.7 accelerator Properties Tensile strength at RT MPa 13 12 Rebound elasticity at RT % 38 38 Rebound elasticity at % 48 47 70° C. Shore hardness at RT Shore A 73 74 Shore hardness at 70° C. Shore A 69 69 Blooming class 3 1 Ozone resistance positive positive ^(a))butadiene rubber, Nd-catalyzed, high-cis BR ^(b))antiozonant wax A: Okerin ® 2122H from Paramelt, chain length distribution A:B:C = 1.2:1:0.3 ^(c))antiozonant wax B: VARAZON ® 6500 from Sasol Wax GmbH, chain length distribution A:B:C = 1.1:1:1

As is apparent from Table 1, the inventive rubber mixture I1, in comparison to its reference C1, exhibits much better blooming characteristics, so putting the inventive mixture at a satisfactory level. At the same time there are no adverse effects on the other properties, especially the ozone resistance.

It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims. 

What is claimed is:
 1. A rubber mixture comprising: 15 to 55 phr of at least one natural polyisoprene and/or 15 to 55 phr of at least one synthetic polyisoprene; 15 to 85 phr of at least one polybutadiene; 60 to 100 phr of at least one carbon black; and, 1 to 10 phr of at least one antiozonant wax, the antiozonant wax including unbranched hydrocarbons having a chain length distribution within the ranges A and B and C: i. range A: hydrocarbons having 26 to 31 carbon atoms ii. range B: hydrocarbons having 32 to 36 carbon atoms iii. range C: hydrocarbons having 37 to 47 carbon atoms, wherein relative proportions of the ranges of A to B to C are 0.7 to 1.5:1:0.6 to 1.4.
 2. The rubber mixture as claimed in claim 1, wherein a ratio of n to iso hydrocarbons in the antiozonant wax, based on the entirety of the antiozonant wax, is 95:5 to 65:35.
 3. The rubber mixture as claimed in claim 1, wherein a relative proportion of each of the individual unbranched hydrocarbons having a number of carbon atoms of 26 to 47 in the antiozonant wax does not exceed 5.5%.
 4. The rubber mixture as claimed in claim 1, wherein the antiozonant wax comprises n-alkanes having 25 or fewer and 48 or more carbon atoms in an overall proportion of 0 to 18%.
 5. A pneumatic vehicle tire comprising at least one rubber mixture as claimed in claim 1 in at least one external component. 